Co-Gen Plant Diagram

The following is diagram of where our Airsweep® material activation system, Dazic® zero speed switches, and Acousticlean® sonic horns can be used in a co-gen plant. If you’re not running a co-gen plant, send us your process layout and we can customize a diagram for you.

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6 3 2 5 8 4 7 1 Acousticlean®Model 34230 For removal of buildups ondraft fans. Dazic®zero Speed switch Monitoring draft fans AirSweep® materialactivation system Delivers on-demand product flow, eliminateshang-ups and and enhancesbatch uniformity. Dazic® Explosion ProofZero Speed Switch For hazardous location /coal stoker. Acousticlean® Model 9475 For removal of particulatebuild-up on heat exchangers,SCR, storage silos,and baghouses. Dazic® zero Speed switch Zero Speed switchmonitoring screwconveyors androtary valve feeders. AirSweep® materialactivation system Delivers on-demand product flow, eliminateshang-ups and and enhancesbatch uniformity.
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  • 1. COAL SILOS

    沙巴体育Bituminous Coal is crushed prior to being fed into the combustors. It is mixed with limestone in the combustion zone of the boiler.

  • 2. COMBUSTION ZONE

    沙巴体育A strong upward flow of air holds the fuel and limestone particles in suspension in the combustion zone. As the coal burns, sulfur dioxide is absorbed by the limestone and the lighter particles move upward in the Combustion Chamber.

  • 3. HOT CYCLONE

    Ash and hot gases at 1560°F flow out the top of the combustor to the hot cyclone. The gas exits the cyclone to the convective pass. Partially burned fuel and ash pass from the cyclone back to the combustor for recombustion. Thus the combustor achieves a high degree of fuel efficiency.

  • 4. CONVECTIVE PASS

    Hot exhaust gas from the combustor pass over banks of water and steam piping helping to produce the steam for the turbine.

  • 5. FLUID BED HEAt EXCHANGER

    Ash taken from the cyclones heat the final reheat and superheat steam then returns to the combustor. This is the steam that powers the turbine which spins the generator to produce electricity.

  • 6. FABRIC - FILTERS

    沙巴体育After giving up most of its heat, the exhaust gas from the convective pass is routed through ducts to fabric – filter baghouses. These act as huge vacuum cleaners and collect almost all the fine particulate for ash disposal.

  • 7. TURBINE GENERATOr

    A single shaft, 3600 rpm, condensing turbine. Main steam to turbine is 1,345,000 lb/HR at 1,890 psig, 1005°F, and reheat to 1005°F.

  • 8. ASH DISPOSAL

    Ash is currently sent to a mine site via fully contained rail cars or trucks, where it is beneficially used to reclaim these sites.

OUR PRODUCTS ARE USED BY MORE THAN HALF OF S&P 500 COMPANIES

Send us your process layout and we can customize a diagram for you

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WARRANTIES

Control Concepts, Inc. provides one of the best warranties in the industry.

We work with these Materials & Industries

Food/Agriculture

Materials Handled

Animal feeds
Brewers grain
Cocoa
Coffee
Corn
Flour
Grains
Hops
Salt
Soybeans
Spices
Starches
Sugar
and more…

Construction/Mining

Materials Handled

Aluminum
Bentonite
Coal
Copper
Diatomaceous Earth
Gypsum
Iron ore
Limestone
Magnetite
Phosphate
Shale
Soda Ash
and more…

Chemicals

Materials Handled

Activated carbon
Adipic acid
Aluminum chloride
Boric acid
Chlorine
Herbicide
Hydrated lime
Iron Oxide
Polyacrylamide
Titanium dioxide
Zinc
and more…

Other

Materials Handled

Acetate
Cement
Chalk
Cork
Detergent
Fertilizer
Fly ash
Pharmaceuticals
Plastics
Polymers
Resins sludge
Wax flakes
Wood chips
沙巴体育and more…

READ OUR CASE STUDIES
  • AirSweep installation was easy, and the units have saved the company a lot of man hours. My experience totally exceeded my expectations – a 10 out of 10!

    Stanley RheaHead of Maintenance Department, Flax4Life

  • The AirSweep installation was pretty straightforward and I would absolutely recommend it. In fact, we are looking into expanding to use the system in other parts of our plant.

    John PappenheimMaintenance Manager, Bunge Milling

  • We are experiencing a 62.52% reduction in flour flush and 42.50% reduction in labor, all directly attributed to the AirSweeps…the flush material reduction alone is around $200K. Pretty awesome little devices!

    Operations Manager, Manufacturer of 15,000 food ingredients and flavor products to customers in more than 140 countries

  • As a distributor, we like that Control Concepts, Inc. takes risks and will try new things to make our customers happy. They want to ensure success, and the quality of the Airsweep for tough and sticky materials is superb. We have been very happy with our projects and look forward to a long and fruitful partnership.

    Rolando Cavazos, Sales Manager, BMH Equipos

Our products are used by more than half of S&P 500 companies

Contact us for your custom engineered solution

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